Jr. Executive-Maintenance-Lime-Khimsar

ob Description: Senior Mechanical Fitter (Lime Plant) Position Summary Job Title: Senior Mechanical Fitter Department: Mechanical Maintenance Reporting To: Mechanical Maintenance Lead / Assistant Manager Maintenance Location: Lime Manufacturing Facility Experience Required: 4–8 Years in Lime, Cement, Mineral Processing, or Heavy Industrial Plants Key Responsibilities 1. Equipment Preventive & Corrective Maintenance Perform routine, preventive, and shutdown mechanical maintenance across plant machinery: Kiln Area: Skip bucket charging system, discharge gates, hydraulic power packs, thrust rollers, and air locks. Crushing & Grinding: Jaw crushers, hammer mills, pulverizers, vibrating screens, and hardfacing/liner replacement. Material Handling Systems: Belt conveyors, bucket elevators, screw conveyors, chain conveyors, and air slides. Utility & Auxiliary Systems: ID/FD fans, baghouse rotary valves, pneumatic piping, blowers, and pumps. 2. Fabrication, Assembly & Alignment Execute precision alignment of couplings, shafts, gearboxes, and electric motors using dial gauges or laser alignment tools. Perform structural fabrication, pipe fitting, duct repairs, plate cutting, and gas/arc welding. Dismantle, repair, and reassemble mechanical components including bearings, seals, sprockets, chains, and gearboxes. 3. Troubleshooting & Root Cause Analysis Identify mechanical failure causes (e.g., abnormal vibration, overheating, unusual noise, lubricant leakage). Assist maintenance supervisors during emergency breakdowns to minimize plant downtime. Execute hardfacing weld overlay (e.g., Zedalloy) on wear plates, liners, and pulverizer components. 4. Safety & Housekeeping (EHS) Follow Work Permit Systems (LOTO - Lockout/Tagout, Hot Work, Confined Space Entry, Height Work). Ensure strict adherence to Personal Protective Equipment (PPE) standards on the plant floor. Maintain clean and organized maintenance work zones and workshop areas. Required Technical Skills & Qualifications Parameter Requirement Educational Qualification ITI in Fitter / Diploma in Mechanical Engineering Practical Expertise Mechanical alignment, bearing fitment, hydraulic/pneumatic circuit troubleshooting, belt jointing Welding & Cutting Skills Gas Cutting (Oxy-Acetylene), hardfacing overlay welding Tools Proficiency Precision measuring instruments (vernier calipers, micrometers, dial gauges), hydraulic pullers, torque wrenches Plant Machinery Knowledge Briq. Machine, kilns, crushers, baghouses, heavy-duty material handling equipment